When an ice cream cone manufacture from Brooklyn, NY, was looking for foam packaging that would protect their unique waffle ice cream cones from breaking during shipping, Connecticut’s own Madison Polymeric Engineering licked the competition.
Ice Cream Cones Are a Delicate Matter
Designing a solution is one thing, actually fabricating the end result is an entirely another. What sets Madison Polymeric Engineering apart from all others is it has the whole scoop, a staff of designers, engineers, state of the art manufacturing facilities in the United States and Mexico, and professional staff.
The solution was polyether foam, and Madison Polymeric Engineering’s expert experience in fabricating polyether foam from custom designed specifications. The design fit into the ice cream cone manufacture’s display package perfectly, insulating and cushioning the fragile waffle ice cream cone.
A Cut Above
In manufacturing the product, the CNC profile cutter was used to cut out the design from a 3215 White Ether Foam Bun. During the cutting process two thousand packaging inserts per bun were produced, from a bun with the dimension, 40” x 84” x 108”, Madison Polymeric Engineering has CNC profile cutters that are available for many unique projects.
Foam Has Its Own Character
Polyether foam, also known as Ether, is a flexible, open-cell type of polyurethane foam, and it was perfect for this application because of its energy absorption qualities, it’s a cushioning material that is very light weight.
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